Product Description
Product Description
European type hoist’s body is welded by professional proximate matter,with exquisite structure, excellent appearance and unique innovations.They are suitable for various material transfer sites such as machining shops,assembly shops,warehouse and other material handling sites especially for sites where the height of workshop is limited.
Detail Features:
1) Lifting Motor
Ip55 protecting level, F level insulation
High efficiency double speed lifting motor, ratio 6:1
60% ED, strong power and sufficient stock
With thermal protecting function to prevent from over temperature
Sturdy and durable aluminum alloy motor, light weight, good heat dissipation
High-tech totally enclosed aluminum alloy gearbox
Quenched and fine ground gear makes motor stable and low noise
Free maintenance design:no need to change lubrication oil in lifetime
DC brake, quick response
The safety factor of brake is higher than 180%, manual release for optional
With self-adjust function
More than 1 million times brake operation
2) Traveling Motor
Motor ,gearbox and brake three-in-1
Compact structure ,small size and light weight
Direct drive flexible design, stable torque transfer
30% rotational efficiency higher than traditional coupling
Suitable for frequency reverse switching
Squirrel cage variable frequency motor 60% ED
IP55 protecting level, H level insulation
Safe and reliable DC brake
Aluminum alloy shell, hard tooth surface reducer, well sealing without oil leakage
3) Imported Wire Rope
High strength pressed CHINAMFG galvanized wire rope
2160N/mm² tensile strength
40% smaller than traditional wire rope
Good flexibility and long service life
Press rope block for special use, intensively layout to prevent form loose, fastening is more reliable
Fusible cutout rope technology,fusible surface is firm
Effectively prevent from loose to extend service life
4) Hook Assembly
Match to the standard of DIN15400/15401, forged by high strength alloy steel
With safety latch to protect safely
360° horizontal and 180° vertical rotations
High strength extrusion pulley, high finish rope groove to avoid friction with wire rope
5) Control System
Automatic orientation
Automatic centering
Automatic rectify deviation
Inch moving ,joggle
Anti-shock
Regional Protection
Electronic anti-sway
Remote communication, digital maintenance
6) Electric Unit
Stable and durable contactor control, reliably work in bad condition
Standard 3 phase voltage:380-415v,50hz(440-480v,60hz)
Standard control voltage:48v
Sturdy and durable control panel, IP54 protecting level
7) Rope Xihu (West Lake) Dis.r
High performance engineering material,light self-weight,sturdy and reliable
Circular design
Precise rope guide system
Single Girder European Type Wire Rope Hoist:
|
Load Capacity(M) |
Lift Height (M) |
Lift Speed (m/min) |
Travelling Speed (m/min) |
Lift Motor Power(KW) |
Travel Motor Power (KW) |
Rope Dia (mm) |
Group (ISO) |
Rope Reeving |
|
3.2 |
6/9/12/15/18 |
5/0.8 |
20/5 |
3.2/0.45 |
2*0.37/0.1 |
7 |
M5 |
4/1 |
|
5 |
6/9/12/15/18 |
5/0.8 |
20/5 |
6.0/0.9 |
2*0.37/0.1 |
9 |
M5 |
4/1 |
|
6.3 |
6/9/12/15/18 |
5/0.8 |
20/5 |
6.0/0.9 |
2*0.37/0.1 |
9 |
M4 |
4/1 |
|
8 |
6/9/12/15/18 |
5/0.8 |
20/5 |
9.5/1.5 |
2*0.75/0.18 |
13 |
M6 |
4/1 |
|
10 |
6/9/12/15/18 |
5/0.8 |
20/5 |
9.5/1.5 |
2*0.75/0.18 |
13 |
M5 |
4/1 |
|
12.5 |
6/9/12/15/18 |
5/0.8 |
20/5 |
12.5/1.9 |
2*0.75/0.18 |
13 |
M4 |
4/1 |
Double Girder European Type Wire Rope Hoist:
|
Load Capacity(M) |
Lift Height (M) |
Lift Speed (m/min) |
Travelling Speed (m/min) |
Lift Motor Power(KW) |
Travel Motor Power (KW) |
Rope Dia (mm) |
Group (ISO) |
Rope Reeving |
|
5 |
6/9/12/15/18 |
5/0.8 |
20/5 |
6.0/0.9 |
2*0.37 |
11 |
M5 |
4/1 |
|
10 |
6/9/12/15/18 |
5/0.8 |
20/5 |
9.5/1.5 |
2*0.55 |
15 |
M5 |
4/1 |
|
12.5 |
6/9/12/15/18 |
5/0.8 |
20/5 |
12.5/1.9 |
2*0.55 |
15 |
M4 |
4/1 |
|
16 |
6/9/12/15/18 |
4/0.6 |
20/5 |
16/2.6 |
2*1.1 |
18 |
M5 |
4/1 |
|
20 |
6/9/12/15/18 |
4/0.6 |
20/5 |
16/2.6 |
2*1.1 |
18 |
M4 |
4/1 |
|
20 |
6/9/12/15/18 |
3.4/0.5 |
20/5 |
16/2.6 |
2*1.1 |
18 |
M5 |
4/1 |
|
25 |
6/9/12/15/18 |
3.4/0.5 |
20/5 |
16/2.6 |
2*1.1 |
18 |
M4 |
4/1 |
|
40 |
6/9/12/15/18 |
4.9/0.8 |
20/5 |
38 |
2*1.5 |
20 |
M4 |
4/1 |
|
63 |
6/9/12/15/18 |
3.3/0.5 |
20/5 |
38 |
2*2.2 |
20 |
M4 |
4/1 |
Compared with the traditional electric wire rope hoist, European type electric wire rope hoist is a newly developed hoist with advanced design technology according to the FEM standards and other regulations The new serial of wire rope electric hoist is environment-friendly, energy saving and cost-effective which ranks top among similar products.
Advantages:1. Optimized design with FEM standard, with light and beautiful appearence.
2. Safe and efficient to operate, and meet current requirements of low noise and environmental protection.
3. Equipped with intelligent safe operation monitoring system which can uninterruptedly record working status and prevent unprofessional operations. And controller will perform a self-test before starting, including the power supply voltage level,default phase, button zero status and validity of each safety device.
4. Imported Motors, aluminum alloy drawing molding with excellent heat dissipation, and overheated protection and alarm function.
5. Maintenance-free design of whole body and less wearing parts make it convenient to maintain.
Packaging & Shipping
About Us
FAQ
Q1: What are you? Trade Company or manufacturer?
We are both manufacturer & trading company
Q2: What’s the advantage of your company?
We’ve experienced manufacturer and overseas dealer. Our products have been exported to over 110 countries.
An independent research team especially focusing on crane and hoist design upgrade. A professional service
team for customers will provide feedback within 24 hours.
Q3: What’s the sample & MOQ to your company?
Sample order MOQ can be 1 set and the product you ordered will be sent in a week as long as inventory is available.
Q4: Can I customize the product according to my own willing?
Yes, OEM/ODM are available, we can customize as customer’s request.
Q5: How is the package during transportation?
Composite wooden crate for the electrical parts, waterproof cloth for the steel structure, then packed in a metal crate.
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| After-sales Service: | 12 Months |
|---|---|
| Warranty: | 12 Months |
| Application: | Double Beam Crane, Gantry Crane, Bridge Crane, Tower Crane, Single Grinder Crane, Lifting Platform, Small Crane |
| Type: | Electric Hoist |
| Sling Type: | Wire Rope |
| Lift Speed: | >8m/min |
| Customization: |
Available
|
|
|---|
What factors influence the design and tooling of injection molded parts for specific applications?
Several factors play a crucial role in influencing the design and tooling of injection molded parts for specific applications. The following are key factors that need to be considered:
1. Functionality and Performance Requirements:
The intended functionality and performance requirements of the part heavily influence its design and tooling. Factors such as strength, durability, dimensional accuracy, chemical resistance, and temperature resistance are essential considerations. The part’s design must be optimized to meet these requirements while ensuring proper functionality and performance in its intended application.
2. Material Selection:
The choice of material for injection molding depends on the specific application and its requirements. Different materials have varying properties, such as strength, flexibility, heat resistance, chemical resistance, and electrical conductivity. The material selection influences the design and tooling considerations, as the part’s geometry and structure must be compatible with the selected material’s properties.
3. Part Complexity and Geometry:
The complexity and geometry of the part significantly impact its design and tooling. Complex parts with intricate features, undercuts, thin walls, or varying thicknesses may require specialized tooling and mold designs. The part’s geometry must be carefully considered to ensure proper mold filling, cooling, ejection, and dimensional stability during the injection molding process.
4. Manufacturing Cost and Efficiency:
The design and tooling of injection molded parts are also influenced by manufacturing cost and efficiency considerations. Design features that reduce material usage, minimize cycle time, and optimize the use of the injection molding machine can help lower production costs. Efficient tooling designs, such as multi-cavity molds or family molds, can increase productivity and reduce per-part costs.
5. Moldability and Mold Design:
The moldability of the part, including factors like draft angles, wall thickness, and gate location, affects the mold design. The part should be designed to facilitate proper flow of molten plastic during injection, ensure uniform cooling, and allow for easy part ejection. The tooling design, such as the number of cavities, gate design, and cooling system, is influenced by the part’s moldability requirements.
6. Regulatory and Industry Standards:
Specific applications, especially in industries like automotive, aerospace, and medical, may have regulatory and industry standards that influence the design and tooling considerations. Compliance with these standards regarding materials, dimensions, safety, and performance requirements is essential and may impact the design choices and tooling specifications.
7. Assembly and Integration:
If the injection molded part needs to be assembled or integrated with other components or systems, the design and tooling must consider the assembly process and requirements. Features such as snap fits, interlocking mechanisms, or specific mating surfacescan be incorporated into the part’s design to facilitate efficient assembly and integration.
8. Aesthetics and Branding:
In consumer products and certain industries, the aesthetic appearance and branding of the part may be crucial. Design considerations such as surface finish, texture, color, and the inclusion of logos or branding elements may be important factors that influence the design and tooling decisions.
Overall, the design and tooling of injection molded parts for specific applications are influenced by a combination of functional requirements, material considerations, part complexity, manufacturing cost and efficiency, moldability, regulatory standards, assembly requirements, and aesthetic factors. It is essential to carefully consider these factors to achieve optimal part design and successful injection molding production.
Can you provide guidance on the selection of injection molded materials based on application requirements?
Yes, I can provide guidance on the selection of injection molded materials based on application requirements. The choice of material for injection molding plays a critical role in determining the performance, durability, and functionality of the molded parts. Here’s a detailed explanation of the factors to consider and the guidance for selecting the appropriate material:
1. Mechanical Properties:
Consider the mechanical properties required for the application, such as strength, stiffness, impact resistance, and wear resistance. Different materials have varying mechanical characteristics, and selecting a material with suitable properties is crucial. For example, engineering thermoplastics like ABS, PC, or nylon offer high strength and impact resistance, while materials like PEEK or ULTEM provide exceptional mechanical performance at elevated temperatures.
2. Chemical Resistance:
If the part will be exposed to chemicals, consider the chemical resistance of the material. Some materials, like PVC or PTFE, exhibit excellent resistance to a wide range of chemicals, while others may be susceptible to degradation or swelling. Ensure that the selected material can withstand the specific chemicals it will encounter in the application environment.
3. Thermal Properties:
Evaluate the operating temperature range of the application and choose a material with suitable thermal properties. Materials like PPS, PEEK, or LCP offer excellent heat resistance, while others may have limited temperature capabilities. Consider factors such as the maximum temperature, thermal stability, coefficient of thermal expansion, and heat transfer requirements of the part.
4. Electrical Properties:
For electrical or electronic applications, consider the electrical properties of the material. Materials like PBT or PPS offer good electrical insulation properties, while others may have conductive or dissipative characteristics. Determine the required dielectric strength, electrical conductivity, surface resistivity, and other relevant electrical properties for the application.
5. Environmental Conditions:
Assess the environmental conditions the part will be exposed to, such as humidity, UV exposure, outdoor weathering, or extreme temperatures. Some materials, like ASA or HDPE, have excellent weatherability and UV resistance, while others may degrade or become brittle under harsh conditions. Choose a material that can withstand the specific environmental factors to ensure long-term performance and durability.
6. Regulatory Compliance:
Consider any regulatory requirements or industry standards that the material must meet. Certain applications, such as those in the medical or food industries, may require materials that are FDA-approved or comply with specific certifications. Ensure that the selected material meets the necessary regulatory and safety standards for the intended application.
7. Cost Considerations:
Evaluate the cost implications associated with the material selection. Different materials have varying costs, and the material choice should align with the project budget. Consider not only the material cost per unit but also factors like tooling expenses, production efficiency, and the overall lifecycle cost of the part.
8. Material Availability and Processing:
Check the availability of the material and consider its processability in injection molding. Ensure that the material is readily available from suppliers and suitable for the specific injection molding process parameters, such as melt flow rate, moldability, and compatibility with the chosen molding equipment.
9. Material Testing and Validation:
Perform material testing and validation to ensure that the selected material meets the required specifications and performance criteria. Conduct mechanical, thermal, chemical, and electrical tests to verify the material’s properties and behavior under application-specific conditions.
Consider consulting with material suppliers, engineers, or experts in injection molding to get further guidance and recommendations based on the specific application requirements. They can provide valuable insights into material selection based on their expertise and knowledge of industry standards and best practices.
By carefully considering these factors and guidance, you can select the most appropriate material for injection molding that meets the specific application requirements, ensuring optimal performance, durability, and functionality of the molded parts.
What are injection molded parts, and how are they manufactured?
Injection molded parts are components or products that are produced through the injection molding manufacturing process. Injection molding is a widely used manufacturing technique for creating plastic parts with high precision, complexity, and efficiency. Here’s a detailed explanation of injection molded parts and the process of manufacturing them:
Injection Molding Process:
The injection molding process involves the following steps:
1. Mold Design:
The first step in manufacturing injection molded parts is designing the mold. The mold is a custom-made tool that defines the shape and features of the final part. It is typically made from steel or aluminum and consists of two halves: the cavity and the core. The mold design takes into account factors such as part geometry, material selection, cooling requirements, and ejection mechanism.
2. Material Selection:
The next step is selecting the appropriate material for the injection molding process. Thermoplastic polymers are commonly used due to their ability to melt and solidify repeatedly without significant degradation. The material choice depends on the desired properties of the final part, such as strength, flexibility, transparency, or chemical resistance.
3. Melting and Injection:
In the injection molding machine, the selected thermoplastic material is melted and brought to a molten state. The molten material, called the melt, is then injected into the mold under high pressure. The injection is performed through a nozzle and a runner system that delivers the molten material to the mold cavity.
4. Cooling:
After the molten material is injected into the mold, it begins to cool and solidify. Cooling is a critical phase of the injection molding process as it determines the final part’s dimensional accuracy, strength, and other properties. The mold is designed with cooling channels or inserts to facilitate the efficient and uniform cooling of the part. Cooling time can vary depending on factors such as part thickness, material properties, and mold design.
5. Mold Opening and Ejection:
Once the injected material has sufficiently cooled and solidified, the mold opens, separating the two halves. Ejector pins or other mechanisms are used to push or release the part from the mold cavity. The ejection system must be carefully designed to avoid damaging the part during the ejection process.
6. Finishing:
After ejection, the injection molded part may undergo additional finishing processes, such as trimming excess material, removing sprues or runners, and applying surface treatments or textures. These processes help achieve the desired final appearance and functionality of the part.
Advantages of Injection Molded Parts:
Injection molded parts offer several advantages:
1. High Precision and Complexity:
Injection molding allows for the creation of parts with high precision and intricate details. The molds can produce complex shapes, fine features, and precise dimensions, enabling the manufacturing of parts with tight tolerances.
2. Cost-Effective Mass Production:
Injection molding is a highly efficient process suitable for large-scale production. Once the mold is created, the manufacturing process can be automated, resulting in fast and cost-effective production of identical parts. The high production volumes help reduce per-unit costs.
3. Material Versatility:
Injection molding supports a wide range of thermoplastic materials, allowing for versatility in material selection based on the desired characteristics of the final part. Different materials can be used to achieve specific properties such as strength, flexibility, heat resistance, or chemical resistance.
4. Strength and Durability:
Injection molded parts can exhibit excellent strength and durability. The molding process ensures that the material is uniformly distributed, resulting in consistent mechanical properties throughout the part. This makes injection molded parts suitable for various applications that require structural integrity and longevity.
5. Minimal Post-Processing:
Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations, saving time and costs.
6. Design Flexibility:
With injection molding, designers have significant flexibility in part design. The process can accommodate complex geometries, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. This flexibility allows for innovation and optimization of part functionality.
In summary, injection molded parts are components or products manufactured through the injection molding process. This process involves designing amold, selecting the appropriate material, melting and injecting the material into the mold, cooling and solidifying the part, opening the mold and ejecting the part, and applying finishing processes as necessary. Injection molded parts offer advantages such as high precision, complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing, and design flexibility. These factors contribute to the widespread use of injection molding in various industries for producing high-quality plastic parts.
editor by Dream 2024-04-30